工厂质量评估报告

'FACILITYASSESSMENTGeneralMillsNON-DOMESTICAUDIT(e.g.Asia,MiddleEast,India)QUALITYASSESSMENTREPORT工厂质量评估报告Date日期:August20to21,2007Auditor审核员:MrLeeFaiDateofVisit审核日期:ReasonforVisit:XInitial/NewFacilityAudit新厂审核审核原因Re-Audit/Follow-upVisit復审/跟踪访问Production/In-lineSurveillance生產/线上监督Other____________________TypeofManufacturing:Printing印刷生产类型InjectionMolding啤塑Overwrapping自动包装Plush(SoftToy)毛绒玩具DieCast合金XOther其它__密胺餐具____________________Supplier供应商:BlancoManufacturer生产商:昆山统福美耐磁制品有限公司Location地址:中国江苏省昆山市同丰东路９６８号Telephone:０５１２－５７０３３６６６，５７０２２３８８Fax:０５１２－５７３１６８６８，５７３０２０４６E-mail:Premium(s)beingconsideredformanufactureifapplicable:若适用,赠品亦在考虑生产之内:GMI/CPW/LaboratoryAttendees审核方参加者Supplier/FactoryAttendees;Titles工厂参加者/职位ＭR,GU/厂长MRS,ZHOU／人事经理Requirement要求Result结果CriticalItems严重项目MEET/DNMSectionMinimumAcceptablePercentage章节最低接受百分比MEET/DNMOverallSectionScore(1-6),87%minimum整体章节分数(1-6),87%最低MEET/DNMOverallSectionScore(7-10),88.75%minimum整体章节分数(7-10),88.75%最低MEET/DNM7/8/20217:30下午35 FACILITYASSESSMENTSCORINGOFASSESSMENT评估得分章节Minimumaccepted(%)最低接受(%)%yesSectionweighting章节比重Minimum最少%xweight比重Section1Facility&Maintenance厂房设备和维修保养85440.108.54.4Section2ControlofIncomingRawMaterials来料控制85450.108.54.5Section3Sanitation(Molding,Production,Assembly,Packout)卫生(啤塑,生產,装配,包装)85320.20176.4Section4QualitySystems:质量系统·OrganizationandManagement·组织和管理85670.108.56.7·QualityPrograms质量程序90710.2018.014.2·In-ProcessControlandTesting制程控制与测试90760.2018.015.2Section5Pre-ShipmentInspections出货前检验851000.054.255Section6ProductTesting產品测试8500.054.250OverallSectionScore(1-6)整体部份得分Limitoverallsectionscore(1-6)限制整体部份得分8756.4Section7Wages&LaborPractices工资与劳工851000.2521.2525Section8ChildLabor童工100330.25258.25Section9Health&Safety健康与安全85920.2521.2523Section10Dormitories宿舍85900.2521.2522.5OverallSectionScore(7-10)整体部份得分Limitoverallsectionscore(7-10)限制整体部份得分88.7578.75NOTE:Itemsmarkedwith"*"areconsideredascriticalnon-complianceareas.Any"No"ratedinthe(*)willleadtoimmediatefailureoftheFactoryAudit.注意:有"*"部份為重要不符合地方。任何在(*)位置上有"No"将立即导致工厂审查不合格。Thepercentageofyes"withineachsectionmustmeetorexceedtheminimumacceptablepercentagerequirementforthatsection.Non-compliancewiththisrequirementwillresultinanoverallfailureoftheaudit.在每一部份的”yes”百分比必须达到或超过该部份的最低可接受百分比要求。如不能符合这项要求，审查结果将会视為整体不合格。FinalapprovaloffactoryisdeterminedbyGeneralMills/CPW.最终工厂审批由GeneralMills/CPW负责。7/8/20217:30下午35 FACILITYASSESSMENTAssessmentScopeandSummary:审查范围及总结:SignatureofAuditor审查员签署：PrintName全名:7/8/20217:30下午35 FACILITYASSESSMENTFactoryProfile-SelfQuestionnaire工厂简介-自我调查表A.CertificateofQualityLicenseforExportCommodities?出口许口证?发证日期[√]YesDateofIssue?Jan201994__________[]NoB.IsthefactoryISO9002certified?是否通过ISO9002认证?若无,预计日期?[√]Yes[]NoIfnot,dateanticipated?_________C.IsfactoryISO14001certified?是否通过ISO14001认证?若无,预计日期?[]Yes[√]NoIfnot,dateanticipated?____未定_____D.FactoryOrganizationalStructure工厂组织架构ManagingDirector董事长√GeneralManager总经理√MarketingManager市场部经理√TechnicalManager技术部经理√EngineeringManager工程部经理√Q.C./Q.A.Manager品质经理√ProductionManager生产经理√FactoryManager工厂经理√E.Yearofestablishment/operation建厂年限１３年F.FactorySizeblocks:storiescovering:ProductionAreasq.m:G.CapabilityofFactory(indicateallthatapply):生产能力Injectionmoldedtoys注塑玩具Ｎ／ＡRoto-castmoldedtoys搪胶玩具Ｎ／ＡBlowmoldedtoys吹塑玩具Ｎ／ＡElectrical/Batteryoperatedtoys电动/电子玩具Ｎ／ＡStuffed/Plushtoys填充/毛绒玩具Ｎ／ＡDie-casttoys合金玩具Ｎ／ＡOthers(List)其它密胺餐具　２５０万／月H.MajorBusiness主要业务[]Premiums赠品[√]Retail零售I.Doesfactorysubcontractanywork?Ifyes,specifywhatissubcontracted.本厂是否给其它工厂加工?若有,需特别注明[]Yes[√]No7/8/20217:30下午35 FACILITYASSESSMENT7/8/20217:30下午35 FACILITYASSESSMENTFactoryProfile-SelfQuestionnaire工厂简介-自我调查表J.Numberofemployeesinfactory:工厂人数Workers工人５１９Q.A./Q.C(excludeproductionQC)品质人员３０Engineering工程人员１２Maintenance维修人员７Tooling夹具部人员１０Mgmt.staff管理人员９２Total总计６７０K.Q.A.Manager/Q.C.Managerreport(s)to:品质经理报告给:总经理L.DoesQ.A.Manager/Q.C.Managerhaveresponsibilitiesotherthanquality?Ifyes,pleasespecify.品质经理除质量外是否对负责其它?若有,请指明[]Yes[√]NoM.MajorMachinesandEquipment(includenumberofeach):主要机器与设备(包括数量)集尘器１３立式沙带机１９打孔机６抛光机３０高周波机１１８油压成型机１２０SewingMachines:衣车无DieCuttingPress:冲压机无HairRooting:车发机无AssemblyLines:生产线无RotocastMachines:搪胶机无InjectionMolding:啤塑机无BlowMolding:吹气机无Plating:电镀无ToolingEquipment工具装备Lathes:车床4EDM:火花机Other其它7/8/20217:30下午35 FACILITYASSESSMENTDryingOvens:焗炉１４MetalDetectors(type)-includeaperturesizeanddetectioncapabilities:金属探测器无PowerGenerator:发电机无UVTunnels(type):紫外光管道无AdditionalEquipment:其它设备无1.0Facility&Maintenance设备/维修保养YesNoNAComments1.1Arethefactorygroundsandsurroundingenvironmentwithinfactoryboundariescleanandfreeofundesirablecontamination?公司的周边环境及地面都保持干净,不受污染吗?√1.2Doesfactoryhaveamastersanitation/maintenanceprogram?有没有卫生保养制度?√没有具体的清洁方法和程序及清洁人员培训记录Noappropriateprocedureoncleaningmethodandtrainingrecord1.3Dorecordsindicatecleaning/sanitationforequipment/machines/productionschedulelines?DefinescheduleinComments.是否有设备/机器及生产线的清洁/卫生记录?√1.4Arefactory"smaintenancepolicyandproceduresformajorequipmentadequate(i.e.,generator,injection,moldingmachines,etc.),frequentenoughandbeingfollowed?Aremaintenancerecordsofmachinesandequipmentdocumented?工厂有没有对主要设备(发电机,啤机及模具等)制定维修保养政策及程序,并保持充分及符合?有无机器及设备的维修保养记录?√1.5Doesfactoryhaveawell-organized/establishedmaintenance/engineeringteamtogiveappropriateresponsetomachinerybreakdownoremergencythataffectsproduction?在机器故障或紧急情况以致影响生产的情况下,工厂有无适当的维修及工程人员作出立即行动?√7/8/20217:30下午35 FACILITYASSESSMENT1.1Areregularlyscheduledpesteliminationservicesprovidedbyaprofessionalserviceinsideandoutsidefactory,ordoesthefactoryhavedocumentedregularinternalprocedure?DefinescheduleinComments.(Reviewdocumentation.)AdvisenameofpestserviceinComments.有没有厂内或厂外专业的服务提供定期的害虫控制,或者有定期内部程序文件?提供PCO服务者名称.√工厂没有进行定期的害虫控制及无杀虫剂使用清单Noregularpestcontrolserviceanddonothavethelistofpesticideusedinthefty.1.6.1DoesFactoryhaveapesticideusagelog?工厂有无杀虫剂使用日记?√工厂无杀虫剂使用日记。Nopesticideusagerecord.已建议工厂去完成日记，在每次灭害后。Suggestftytoaddrecord.1.6.2DoesFactoryhaveMSDSsheetsforallpesticidesanddangerouschemicalsusedatthisfacility?所有杀虫剂及危险化学品设备,工厂是否保留MSDS证明?√工厂无杀虫剂及危险化学品的MSDS证明。NoMSDScertavailable.已要求工厂保留MSDS证明。SuggestftytoobtainacopyofMSDScertforallchemicalusedinthefacilities.1.6.3Arechecksofbaitstationsandinsectelectrocutersdocumented?是否有诱饵区及电子脉冲装置检查记录?√工厂外墙内侧未诱饵区及蒱获器Nobaitstationaroundtheexteriorofthefacility.1.6.4DoesFactoryhaveareportofpestcontrolactivityincludingcorrectiveaction?工厂是否有害虫活动迹象控制报告(CAP)√1.7Areroofsinaccessibletopestsandfreeofexcessdebrisandattractants?厂内无明显害虫及远离死昆虫和碎片?√1.8Arefactorygrounds(factorycompoundareas)pavedtopreventdust?工厂地面铺面可防止灰尘吗?√工厂地面（生产区域）是普通水泥地面。Productionareawithcementfloor.1.9Arebuildingsadequatefortheprocessesandwellmaintained?建筑物有适当监控及及较好维护？√1.10Tohaveorderlystorageinsidethefactory,areadequate(clean,wellmaintained)plasticstoragecontainersavailableforin-processstorageandfinishedproduct?厂内有没有提供足够的干净好的容器来贮存半品及成品,且存货整齐有序?√许多用来贮存半品及成品存在灰尘Heavydustfoundonthesemiandfinalproduct.7/8/20217:30下午35 FACILITYASSESSMENT1.6Aretoiletsprovidedwithinfacilityboundaries?生产区有没有厕所?√1.12Aretoiletsandurinalscleanandfunctioning?Howoftenaretoiletscleaned?DefinefrequencyinComments.Sanitizingagentusedforcleaning?DefineinComments.厕所及便槽是否干净可用?清洁周期:____________消毒剂:_____________√工厂使用外购的消毒剂清洁消毒（无固定牌号），清洁周期：每天一次。Nospecificbrandnameofsanitizerusedtocleanthetoilet.Theycleanthetoiletonceaweek.建议清洁工人经常性的巡检，保持厕所的卫生。Suggestftytocleanthetoiletmoreoftenandapplysanitizer.1.13Arethereadequatehandsanitizingfacilitiesavailablein/neartoilets?(liquidsoap,waterandhanddryersorhandsanitizer)厕所内有没有洗手设施?(洗手液/水/干手机/杀毒剂)√工厂使用外购的滴露除菌洗手液和使用纸巾擦手，外购的消毒剂清洁消毒无固定牌号）。但是，有多个水龙头损坏Ftyuse“Dettol”ashandsanitizerandusetissuepapertodryhandsinsteadofairdryer.Severalwashstationsarenotworking1.14Aretheremapsoffireexitsoneachfloor?每层楼有没有安全走火通道图?√1.15Areallemergencypassagesandexitsclear?走火通道及出口是否畅通?√部分车间的走火通道被货物堵塞，以及有走火门被关闭。Emergencypassageblockedwithproductsandthefireexitislocked.已建议所有指定的走火途径须保持畅通，以及不用锁走火门。1.16Arefireextinguishers,sandand/orotherfireprotectionequipmentonhandproperlymaintainedwithinexpirationdate?灭火器、消防沙及其它灭火设施是否在有效期内适当保养及随时可取?√Total44%2.0ControlofIncomingRawMaterials来料控制YesNoNAComments7/8/20217:30下午35 FACILITYASSESSMENT2.1Arerawmaterialskeptincontrolled(sealed),lockedstoreroomstoavoidtheft,lossandqualitydeterioration?原材料的使用是否受控,是否锁在仓库以避免被盗、损失及变质？√全部来料处理依照来料控制程序，但部分原料未放置在指定的区域，及没有温湿度控制。Allincomingmaterialsarecontrolledaccordingtotheincomingmaterialcontrolprocedure,howevernotsignorpostertospecifytheproductlocationareaandnotemp/humiditycontrol.2.2Isan18”perimetermaintainedforinspectionandcleaning?储存区保持最小周长为18英寸(45cm)的检查区域及清洁区√在原料仓摆放的原料之间未有预留18英寸的检查及清洁通道。Rawmaterialareplacedwithlessthan18”perimeter.工厂须重摆放，以预留该通道。Explainedtotheftyonthisrequirement.2.3Areincomingmaterialsclearlyidentified,properlypackagedforstorageandtraceabletosourcesofmanufactureasrequired?来料有没有清楚标识、适当包装以便储存,并根据生产需要作追踪？√部分材料的标识未有及时更新，以及外包装破损。Someincomingmateriallabelarenotuptodateandpackagingarebroken.建议工厂及时更新标识，以及采取措施，封好已破损的包装，防止污染。Explaintotheftythatthiswillcausecontaminationoftheproduct.2.4Aretoxicandpotentiallyhazardousmaterialsadequatelyandeffectivelycontained,identified,storedanddocumented?有毒及危险材料是否有效标识,储存并有文件记录?√无指定的有毒或危险材料使用在工厂。Notoxicmaterialbeingusedinthefty.2.5AreMSDSsheetsmaintainedfortoxicandpotentiallyhazardousmaterials?可提供有毒物质及潜在危险材料的MSDS？√两种材料，密胺粉及尿素粉是制造产品的主要材料，但工厂只能提供密胺粉的MSDS。Twomaintypeofrawmaterial–melaminemoldingcompoundandurea-formaldehydecompound.TheftyonlyabletoprovideMSDSformelaminecompound.已要求工厂提供有关尿素粉的MSDS。ExplaintotheftyandsuggestthemtoobtaintheMSDSofureacompound.7/8/20217:30下午35 FACILITYASSESSMENT2.3Arereceivingproceduresandrecordsadequatetokeeptrackofthedateofreceipt,lotnumberandvendor?是否有来料控制程序,并记录收据日期,批次及供应商名称以便追踪？√2.4Arequalityrequirementsandacceptancecriteriaclearlydefinedwithsignedsamplesavailableforreference?客户对质量的要求及接受标准是否明确,以及签办是否可供参考？√2.5Isnon-conformingmaterialproperlysegregatedfromotherproductionmaterialstopreventuseinproduction?不合格材料有没有合理地与其它生产材料隔离以避免在生产中不小心使用？√部分不合格原料与合格原料存放在同一区域，且没有明显的标识。Nonconformingandconformingmaterialarebothplaceintheareaandnosignorpostertosegregatethesematerial.要求工厂立刻隔离不合格原料，并正确的标识。2.6Isnon-conformingmaterialproperlylabeledastothestatusanddispositioninstruction?不合格材料是否正确标识其状况及处理方法?(不合格品的处理程序)√部分不合格原料未被正确的标识。Nonconformingmaterialnotproperlylabeled.已要求工厂立刻去正确的标识不合格原料。2.7Areinspectionrecordsavailableandcomplete,whichidentifyacceptedandnon-conformingmaterials?可否提供完整的确认合格或不合格材料的检验报告？√IQC收货或退货报告。Yes,withIQCreport.2.8DoesFactoryhavealistofapprovedrawmaterialsuppliers?工厂有无合格供货商的名单？√2.9Isthereawrittensuppliercertificationprocedureusedforselectionandapprovalofsuppliers?在选择及确认合格供货商时有无用到书面供货商证书程序作依据？√Total45%3.0Sanitation(Molding,Production,Assembly,Packout)衛生-啤塑/生产/装配/包装YesNoNAComments7/8/20217:30下午35 FACILITYASSESSMENTWORKERS工人3.1Isliquidhandsanitizerorotherhandcleanersavailable?PleasespecifyinComments.有没有洗手液或其它?√外购的滴露洗手液。Yes,useDettolsanitizer.3.1.1Aresignspostedinstructingworkerstousesanitizerbeforeenteringtheproductionarea?有没有张贴标识说明工人在进入生产区域前要洗手及干手?√建议工厂张贴GMP指引在生产区域入口。SuggestftytohaveposteronGMPinstructionintheproductionarea3.2Doworkerswearhairnets?Aretheywornproperly?PleasespecifyinComments.工人有没有戴工作帽,且是否佩戴正确?√各部门都有部分工人没有戴帽，及佩戴不正确。Nohairnetforsomeworkersandnotproperlyworn.建议工厂给工人明确的佩戴方法以及管理人员须经常去检查和纠正不正确的佩戴。Demonstratehowwearthehairnetproperlyandsupervisorneedtocontinuouslycheckandremindtheworkers.3.3Areallworkersfreeofdanglingjewelry?所有工人不准戴摇晃的饰物?√生产车间仍有工人佩戴手链等饰物。建议工厂加强GMP教育。Danglingjewelryfoundintheproductionarea.SuggestedtheftytotrainupworkersonGMPmanagement.3.4Doallworkershaveclean,fullyprotectiveclothes(smocks)?所有工人是否穿着干净且有保护作用的工作服?√部分工人没有穿着工作服工作。Someworkerswithoutprotectiveclothing.建议加强GMP教育。SuggestedtheftytotrainupworkersonGMPmanagement.3.5Areemployeepersonalitemssuchaseatingutensils,cups,etc.,restrictedfromtheproductionareas?生产区域不可放置有个人物品,例如饭兜、水杯等?√工人的饮用水杯随意摆放在工作位。Drinkingcupsfoundintheproductionarea.建议加强GMP教育。SuggestedtheftytotrainupworkersonGMPmanagement.3.6*Areworkerswhoarevisiblysick,haveopenwoundsorsoresexcludedfromdirectcontactwithrawmaterialsorproducts?对于明显生病或有伤口的工人有没有被禁止直接接触原材料或产品?√FACILITY设备7/8/20217:30下午35 FACILITYASSESSMENT3.1Aredoorentrances,windows,vents,andfans(inallareasoffactory-molding,spraypainting,assembly,packout,etc)adequatelysealedorscreenedwithfinemeshtoexcludeinsects,birdsandanimals?工厂内(啤塑/喷油/装配/包装等区域)出入口、窗户、排气扇、风扇有没有适当的纱网围住或屏蔽以防害虫,鸟及动物入内?√所有生产部门的主要出入口没有安装塑料屏蔽帘及风机，且大门是被打开的。此外，货仓没有装上适当的纱网。Noplasticcurtainsatallentrance,nofinemeshforventsandfans.Doorwideopenattheproductionarea.3.2Isrubbishstoredanddisposedtominimizeodorsandpreventtheattractionofinsects,birdsandanimals?Howoftenisitdisposed?DefineScheduleinComments.垃圾贮存及有效清理减至最低气味并防止吸引昆虫/鸟及动物?多久一次清理?√所有垃圾贮存筒没有封盖，有吸引动物的可能，清洁垃圾筒每天一次。Trashbinarenotproperlycoveredwithlidandeasyattractinsects.Trashemptyonceperday.要求工厂使用可开合的垃圾筒，以及及时的清理垃圾。Advisedtheftytousepropertrashbin.3.3Isproductionareafreeofobviousevidenceofinsects,mosquitoes,flies,rodentsorotherpests?生产区是否没有昆虫、蚊、苍蝇、齿咬类动物等？√包装车间的入口发现蜘蛛网。工厂内还有废弃水塘和大约二千平方米的杂草地Spiderwebwerefoundinthepackingareaanddesertpondintheftyarea.要求工厂立刻清理及进行灭害。Requestedtheftytocleanup.3.4Areinsectelectrocuters,baitstationsandotherpestcontroldeviceslocatedinappropriatelocation(e.g.neardoorentrancesawayfromtheproductzone)andmaintained?电子脉冲/诱饵盒或其它害虫控制装置布置在合适区域,远离生产范围,良好维护?√工厂外墙内侧未诱饵区及蒱获器.Nobaistationorelectrocuterswerefoundintheproductionarea.3.5Areceilings,floorsandwallsingoodconditiontopreventcontaminationfrompaintchips,dust,leaks,etc.?天花板/地板及墙维护良好,以免被油漆碎片/灰尘/渗漏物污染?√压制成型车间、打磨车间、地面上随处可看见灰尘以及产品的毛边。Allproductionareawithheavydust.建议工厂增加清洁的频次。Suggestftytoimprovecleannessoftheenvironment.3.6Areoverheadstructures(e.g.piping)locatedaboveproductionzonesfreeofpeelingpaint,excessivedust,leaks,crumblinginsulation,etc?生产区顶部结构(管道)有没有防止油漆脱落,多尘,泄漏或倒塌等？√7/8/20217:30下午35 FACILITYASSESSMENT3.1Isalllightingcoveredwithshattershields?是否所有的灯具都有保护罩或安装防碎灯泡?√3.2Isthefloorfreeofdebris?所有地面是否保持干净且无垃圾？√包装车间地面随处可见包装物料的残余。Packingmaterialanddebriswerefoundonproductionfloor.3.3Doallmachineslookcleanandfreefromoil,dirt,andothercontaminationandappeartobemaintainedingoodcondition?是否所有的机器均保持干净,且无油、无尘及无污染？并良好保养？√部分没有使用机器随便摆放，同时也未标识其待维修或待用，车间电箱也未有警告标识和隔离。Nosignforthosemaintenancemachinesandnowarningsignfortheelectricpowerbox.3.16Dotabletopsurfaceshavedurableplasticorlaminatesurfaces?Howoftenaretabletopscleaned?NotefrequencyinComments.桌面有没有铺上防火胶板或其它耐磨的材料?台面清洁周期：_____√每班清洁一次工作桌。包装车间的桌面未被完全用胶板覆盖。Tabletoptobecleanedoncepershit.Packingfloortabletoparenotcoveredwithplasticsheets.3.17Arecleaningcompounds,pesticidesandsanitizersproperlystoredandhandledtopreventcontaminationofproductandpackagingmaterials?清洁工具,杀虫剂及消毒剂正确贮存并交付以防与产品及包装物料交叉污染?√垃圾车与花纸车间的运输车摆放在同一区域。Trashandproductplaceinthesamearea.已要求工厂划分不同的区域摆放，避免产生污染。Requestedtheftytoassignareafortrashandworkinprocesszoneinordertoavoidcontaminations.3.17.1Arecleaningcompounds,pesticidesandsanitizersproperlylabeledandidentified?清洁工具,杀虫剂及消毒剂是否适当贴标签及清晰标识?√清洁工具,杀虫剂及消毒剂无标识及未有指定放置区域。Cleaningcompounds,pesticidesandsanitizersarenotproperlystoredindesignatedarea.已要求工厂须加以标识。Advisedtheftytoaddsignandstorethecleaningcompoundincabinet.3.18Arewastematerialsproperlycontainedandidentified?垃圾物料是否适当贮放及标识?√无标识且无指定的贮放区域。Noassignedzoneforthewastematerialwerefound.已要求工厂加以标识及提供贮存区域。Advisedtheftytoaddwastematerialzoneandaddsign.7/8/20217:30下午35 FACILITYASSESSMENT3.19Aretheredesignatedareasforinterimstorageofincomingrawmaterials,workin-process,andfinishedproductthatprovides18"clearancefromwalls,ceilingandequipment?有没有指定暂时的区域来存放外来的原材料、半品及成品,且离墙/天花板/器材18”距离?√3.20Areallrawmaterials/in-process/finishedproductsstoredinappropriatecontainers(i.e.,plasticcoveredbins)?是否所有的外来半加工材料均放置在干净适当的容器中?例:胶盆带盖√所有存放成品、半成品的胶篮均未加盖，且可发现灰尘。Nocoverorlidforthesemiproductandfinishedproduct.已要求工厂清洁用于贮放产品的容器，保持清洁，并加以封盖，防止污染。Requestedtheftytoaddlidforallcontainerandthecontainershouldcloseboxtype.3.21Isthereabarrierbetweenallrawmaterials/in-processproductandthefloor?(e.g.palletoroverturnedbin)所有的原料/半成品与地面之间有无卡板隔开?√3.22Ifpalletsareusedaretheyfreeofsplinters,loosenails,andanycontamination,orevidenceofinsectorrodentactivity?是否所有的卡板都干净且良好,无破裂、脱钉、污染或虫鼠活动的迹象?√包装车间使用木卡板摆放成品。Woodenpalletswerefoundinthepackingarea.Suggestedtouseplasticpallet.3.23Areproductionoperationsappropriatelyseparatedtopreventodor,microbiological,foreignmaterialandothertypesofcontamination?生产运作适当隔离以免受气味/细菌/外来物污染√来料仓及压制成型车间没有封闭，可见生产过程产生的灰尘飘落在原料仓内。Incomingmaterialwarehouseandcompressionproductionareaarenotclearlysegregatedwhichresultthematerialwarehouseverydusty.3.24Areproductscleanedbeforebeingpackedout?NotecleaningprocessinComments.产品包装前是否清洁?√使用风枪吹尘清洁。Useairguntocleantheproduct.3.24.1Ifcleanedwithcompressedair,isairfilteredtoremovemoisture?若用压缩气清洁,空气过滤器是否除去湿气?√过滤器只安装在压缩机上，生产现场没有安装。Airfilterinstalledonthecompressor.3.25*Arefinishedproducts,workinprocessorpolybaggedproductsfreefromdustorotherfilth/contamination?成品/半成品或包装产品上有没有灰尘或污染物的痕迹？√成品及半成品均可见到尘。Bothfinishedproductandsemifinishedproductarenotfreefromdust.已要求工厂须及时的清洁产品及使用干净的容器存放产品，并密封防止污染。7/8/20217:30下午35 FACILITYASSESSMENTINJECTIONMOLDINGONLY啤塑3.26Isinjectionmoldingcoolingwatertreatedwithasanitizingagent?IdentifyagentinComments啤机用的水是否由消毒代理处理?指明代理商?√无此生产工序N/A3.27Arelogskeptindicatingwhenthewaterischanged?IndicatefrequencyinComments有没有换水的记录?指明换水频率?√无此生产工序N/APAINTONLY喷油3.28Isthereapaintsprayventilationsystemthatremovesfumestotheoutsideofthebuilding?有没有一通风系统将喷油的油雾排至建筑物外?√无此生产工序N/A3.29Isthepaintsprayroomfreeofasolventsmell?喷油车间是否没有强烈的气味?√无此生产工序N/A3.30Arespraymaskscleanedregularly?(DefinefrequencyinComments.)Whatisusedtocleanspraymasks?(NoteinComments.)喷油模是否定周期清洗?用什么来清洗喷油模?√无此生产工序N/A3.31Istheproductfreeofasolventsmellatthetimeofpackaging?产品包装时是否无强烈气味?√无此生产工序N/A3.31.1Ispaintedproductovendried?Specifythetemperatureandlengthoftimeproductisovendried.喷油产品是否烘干?指明产品烘干温度及时间长短.√无此生产工序N/A3.31.2Ispaintedproductairdried?Specifylengthoftimeproductisairdried.喷油产品是否风干?指明风干时间长短.√无此生产工序N/ATotal32%7/8/20217:30下午35 FACILITYASSESSMENT4.0QualitySystems:质量系统YesNoNACommentsORGANIZATIONANDMANAGEMENT组织与管理4.1Isthereanorganizationchartshowingthestructureandreportingchannelsofallfunctions?有无工厂人员组织架构图√4.2IstheheadofQA/QCindependentofanyotherproductionrelatedfunctions,andreportingdirectlytothetopmanagementofthefactory?Ifno,pleasecommentQC/QA部负责人是否独立运作,直接向总经理汇报?√4.3Aretheresponsibilitiesofallkeystaffaffectingqualityclearlydefinedanddocumented?对质量构成影响的每一个员工的职能是否有书面的规范?√4.4Haveproceduresbeenestablishedforidentifyingtrainingneedsfornewlyrecruitedstaffandcontinualupgradingofstaffskillsandknowledge?对于新入及旧有的员工有没有一个持续的培训?√新员工入职前须参加培训，但旧员工没有持续的培训及考核。Newworkersshouldhavetrainingbeforestartworking.建议工厂给工人一个定期的培训及考核，并记录在档案。Suggesttheftytoprovideconstanttrainingtoallworkers.4.5Aretrainingrecordsavailable,completeandproperlymaintained?培训记录均妥善保管及可供查阅吗?√仅有新员工的培训记录。Onlynewworkerstrainingrecordwerefound.4.6Arequalityrecordsavailable,completeandup-to-date?品质记录是否有效并完成,且为最新?√4.7Areinternalauditsplannedanddocumented?是否有内审计划及文件记录?√每年进行一次。Onceayear4.7.1Arecorrectiveactionreportsfrominternalauditsimplementedtoimprovequality?内审不合格项目的CAP执行?√4.8Doesthefactoryhaveaqualitymanualwithstandardoperatingproceduresandworkinstructionstodocumentthequalitysystemeffectively?工厂对于运作程序及工作指引有没有制定相关的标准文件—质量手册?√7/8/20217:30下午35 FACILITYASSESSMENT4.9DoesthefactoryhaveanestablishedGMPprogram?工厂是否建立GMP手册?√无GMP手册。NOGMPmanual.SuggestftytopreparetheirownGMPmanualbasedontheirproductionprocess.已建议工厂去建立GMP手册。4.9.1DoestheGMPprogramincludeatrainingprogramforworkers?GMP手册包括工人的培训程序吗?√无GMP手册。NOGMPmanual.SuggestftytopreparetheirownGMPmanualbasedontheirproductionprocess.已建议工厂去建立GMP手册。4.9.2Areinternalself-auditsofGMPsconductedanddocumented?内审对GMP执行及文件证明?√无GMP手册。NOGMPmanual.SuggestftytopreparetheirownGMPmanualbasedontheirproductionprocess.已建议工厂去建立GMP手册。4.9.3Arecorrectiveactionreportsfrominternalauditsimplementedtoimprovecompliance?内审不合格项的CAP及改善执行?√无GMP手册。NOGMPmanual.SuggestftytopreparetheirownGMPmanualbasedontheirproductionprocess.已建议工厂去建立GMP手册。Total62%QualitySystems:质量系统YesNoN/ACommentsQUALITYPROGRAMS品质手册4.10Doesthefactoryapplystatisticalprocesscontroltechniques?工厂有没有应用统计方法控制技术？√应用于每月的生产质量指标统计。Onlyforproductionqualitystatistics.4.11IsobjectiveevidenceonSPCapplicationavailable(controlchart,histogram,etc.)?可否提供SPC(统计方法)应用的客观证据？(控制图/柱状图等)?√4.12*Isthereanin-processcontrolplanandprocedureavailablewhichidentifiesallcriticalmanufacturingprocesses?是否有半成品控制计划和程序定义所有关键工序过程?√7/8/20217:30下午35 FACILITYASSESSMENT4.9.1*Arecriticalcontrolpointsaffectingproductsafetyclearlydefined?对会影响产品安全的所有关键生产程序和控制点有否清楚确定？√4.10Isrejectedworkin-processclearlyidentified;dispositionestablished;andsegregatedfromproductionmaterials?在加工过程中,不合格品是否被清楚地标识与处理并与生产材料区分开？√4.11Arein-processinspectionrecordsavailable,complete,traceabletoproductionlots,withdispositionofacceptanceorrejection?有没有半成品检验记录,是否完整及可追踪,并设有合格与不合格品？√文件程序没有详细如何从原材料追踪到成品，也未有确定追踪代码系统。4.12*RecallCapabilities/Procedures:Isproductionidentifiablethroughouttheproductionprocess?(e.g.traceabilitysystem-inspectorshouldtraceatleastonefinalpackedboxofproductthroughentireproductionsystem-allmaterialsshouldbeabletobeverifiedwithcorrespondingbatchnumbersofrawmaterials.)产品召回能力/程序:整个生产过程中是否定义生产工序?(例:追踪系统-检查员在整个生产过程中可至少追踪成品包装箱1-所有物料应能够追溯到原料批次)√文件程序没有详细如何从原材料追踪到成品，也未有确定追踪代码系统。Nodetailprocedureonhowtotracethefinishedproductanddefinethetraceabilitycodesystem.工厂未能从成品追踪到每一批次原料，仅可追踪整个订单的原料批次，也无进行摸拟追踪召回测试。Ftywasnotableworkoutthedetailinformationfromfinishedproducttorawmaterial.Total71%QualitySystems质量系统YesNoN/ACommentsIN-PROCESSCONTROLANDTESTING制程控制与测试PAINTINGPROCESS喷油工序4.13Isthepaintusedfortouchupfromthesamelotasproduction?油漆是否使用同一批型号?√无此类工序N/A4.14Areallpaintedpartspaintingprocessproperlystoredtoavoiddamage?所有油漆部件是否恰当存放以防损坏?√无此类工序N/A4.18Areallpaints,solvents,spraymaskcleaningagentsclearly/properlylabeled?所有油漆/溶剂/喷油模/清洗剂是否清晰标识?√无此类工序N/A7/8/20217:30下午35 FACILITYASSESSMENT4.19IsthepaintingprocesscontrolledbymeanssuchasreferencesamplesandStandardOperatingProcedures?喷油过程是否用参考办及标准操作程序方法来控制?√无此类工序N/AGLUING/SOLVENTBONDINGPROCESS胶水/溶剂粘合工序4.20Istheapplicationprocesswellcontrolledtoensureconsistentcoverageandapplicationofglue/solventtopiecesbeingjoined?(e.g.automatedvs.syringe,stick,etc.)胶水/溶剂粘合过程较好控制确保一致覆盖及胶件接合?例:自动与注射,粘合等√无此类工序N/A4.21Arethesurfacestobejoinedsmooth,cleananddry?表面是否接合得光滑,干净和干燥?√无此类工序N/A4.22Ifapplicable,aftertheapplicationoftheglue,isconstantpressureapplieduntilthejointhasbecomedryandhard?若使用胶水后,是否使用固定压力直到接合处变干和坚硬?√无此类工序N/A4.23Isadditionalprocessingonthejoinedpartsstartedonlyafterthejointhashadampletimetoset?在接合部位有没有其它工序延迟直到接合外有足够时间来设置?√无此类工序N/A4.24IsthegluingqualityprocesscontrolledbymeanssuchasreferencesamplesandStandardOperatingProcedures?胶水质量过程序是否用参考办及标准操作程序方法来控制?√无此类工序N/A4.25Isthereabreakopenproceduretoverifyamountofglueorsolventisadequate?是否有拆开程序检查胶水或溶剂量足够?√无此类工序N/A4.26Areglueandsolventsproperlylabeled?胶水及溶剂是否适当标识?√无此类工序N/AINJECTIONMOLDING啤塑4.27Ifre-grindmaterialisused,istheratiocorrectasperplasticmanufacturerspecification?水口料比例是否正确?跟胶料供应商的规格√N/A无水口料应用。7/8/20217:30下午35 FACILITYASSESSMENT4.28Areallmoldingparametersrecorded(cycletime,temperature,pressure)?记录所有啤塑参数?(周期/温度/压力)√全部参数记录在产品成型卡上。Allparameterarerecordontheproductcard.4.29IstheinjectionmoldingprocessqualitycontrolledbymeansofreferencesamplesandStandardOperatingProcedures?啤塑过程是否用参考办及标准操作程序来控制?√采用首件签办放产程序。Signsamplesareavailable.SONICWELDINGPROCESS超声工序4.30Istheredocumentationfortheweldingparameters?(e.g.frequency,holdtime,weldtime,pressure)是否记录超声参数?(例:频率/暂放及超声时间/压力)√无此工序。N/A4.31Isthereany"breakopen"inspectionafterthesonicweldingprocess?超声焊接工序之后是否有检查裂口的情况?√无此工序。N/A4.32IsthesonicweldingprocessqualitycontrolledbymeansofreferencesamplesandStandardOperatingProcedures?是否超声过程用到参考办及标准操作程序来控制?√无此工序。N/ASCREWINGPROCESS螺丝工序4.33Aretheautomaticscrewdriverscalibrated(torque)?自动螺丝批有校准(力矩)吗?√无此工序。N/A4.34Istheredocumentationofthecalibration?Howofteniscalibration?(noteincomments)有无文件化校准记录?多久校验一次?√无此工序。N/A4.35IsthescrewingassemblyprocessqualitycontrolledbymeansofreferencesamplesandStandardOperatingProcedures?螺丝装配过程是否有参考办及标准操作程序来控制?√无此工序。N/AMANUALASSEMBLY(EyetoWasher,WheeltoAxle)手工装配（打眼，打轴）4.36Arethecomponentsalignedproperly?设备有没有适当地调校？√无此工序。N/A4.37Isthedisplacementcalibrated?有移位校准吗?√无此工序。N/A7/8/20217:30下午35 FACILITYASSESSMENT4.38Isthereaqualitycontrolcheckofcomponentsbeforeandafterassemblyforproperassembly,noknurling,shortmoldshots,etc.?在装配前/后是否有质量控制来检查部件(正确装配/无搓花/少胶等？√无此工序。N/A4.39IsthemanualassemblyprocessqualitycontrolledbymeansofreferencesamplesandStandardOperatingProcedures?手工装配过程是否用到参考办及标准操作程序来控制质量?√无此工序N/ASHARPTOOL/NEEDLECONTROL利器/针器控制4.40*Doesfactoryhaveadocumentedsharpscontrolpolicy?工厂是否有文件化的利器控制方针?√4.41Aresharptools(razorblades,drills,scissors)tiedonworkingbenches?利器(刀片/鑽/剪刀)有没有绑在工作台/凳上？√花纸车间的剪刀没有绑在工作台或凳上。所有利器均未篇号，从而影响追踪效果。Scissorwithouttiedontheworkingbenchesandnoassignednumber.Nowaytotracethe要求车间立刻改善并加强GMP培训。SuggestedtostrengthentheGMPtraining.4.42Aresharptoolsabsolutelyrestrictedorsatisfactorilycontrolledinthepackagingarea?在包装区,利器有否绝对控制,如不可避免,控制是否令人满意？√无利器(刀片/鑽/剪刀)在包装区使用Nosharptoolswereusedinthepackingarea4.43Isthedistributionofsharptoolstoworkerscontrolledbyassignedstaff?是否由专人负责或适当处理利器的分发？√4.44Istherearecord(log)booktoregisterthedailyissuanceandreturnofthetotalnumberofsharptools/needles?有没有对每日利器的发放与归还总数作登记？√4.45Istherearecord(log)booktotrackbrokensharptools/needles?有没有记录跟踪损坏的利器/针器？√4.46Isthereawrittenprocedureandpolicytoinvestigatemissingsharptools/needles?是否有书面程序和制度来调查失踪的利器/针器？√7/8/20217:30下午35 FACILITYASSESSMENTMETALDETECTION金属探测器4.47Aretheremetaldetectorsinthepackoutarea?TunalType_______Quantity_______Others__________Quantity_______在生产或包装区有没有任何金属探测器？隧道型：_________数量：___________其它：_________数量：___________√无此设备。4.48Arethemetaldetectorswellmaintainedandcalibrated?对金属探测器有没有进行校准与良好保养？√无此设备。4.49Aretherecalibrationandmaintenancelogsforthemetaldetectors?Howoftencalibrated?DefineinComments.Sizeoftestpiece?DefineinComments.对金属探测器有没有校准与保养记录如何校准?_______金属尺寸?_________√无此设备。PACKAGING/SHIPPING包装及运输4.50Arepackagingmaterialsstoredproperlytopreventcontaminationanddeterioration?适当正确贮存包装材料以免污染或变质?√4.51Arepackagingmaterialsinspectedpriortouse?包装材料被使用之前是否经过检查?√4.52Areshippingcartonsproperlymarkedtoidentifythecontents?走货卡通箱是否标识清楚内容?√4.53Arefinishedgoodstransportedunderconditionsthatwillpreventcontaminationandprotectagainstproductdeterioration?最终成品在运输过程中是否在防止污染及产品恶化的条件下运送？√Total76%7/8/20217:30下午35 FACILITYASSESSMENT5.0Pre-ShipmentInspections出货前检验YesNoNAComments5.1DoesFactoryroutinelyconductpre-shipmentinspections?工厂有无执行出货前检验?√5.2Arequalityrequirementsandacceptancecriteriaclearlydefinedwithsignedsamplesavailableforuse?质量要求和接受的标准是否清楚定义,签办可否提供使用？√5.3Aresamplingplansusedforpre-shipmentinspectioncapableofprovidingreasonableconfidencethatclients’requirementsaresatisfied?Whatsamplingplansareused?(NoteinComments.)按产品及客户的要求,关于出货前的成品检验,有没有一个抽样计划？并指明抽样计划标准√AQLGENERALLEVELII1.52.55.4Arerejectedfinishedgoodsclearlyidentified;dispositionestablished;andsegregatedfromacceptedfinishedgoods?不合格品与合格品有无明显隔离,并清楚标识不合品？√5.5Arepre-shipmentinspectionrecordsavailable,complete,traceabletoproductionlots,withdispositionofacceptanceorrejection?有没有完整的、可追踪的生产数量和合格品或不合格品的装船前检验记录？√5.6Isthereawrittenprocedureforsorting,reworking,orscrappingtherejectedlotsoffinishedproducts?是否有产品分类,返工及报废不合格产品的书面程序？√Total100%6.0ProductTesting产品测试YesNoNAComments6.1Arelaboratoryfacilitiesavailableforproducttestinginthefactory?工厂是否有进行产品测试的实验室？√无实验室。6.2Isthelaboratoryenvironmentspecifiedandcontrolled?(e.g.humidity&temp)实验室的环境是否适宜和受控?(例:湿度/温度)√7/8/20217:30下午35 FACILITYASSESSMENT6.1Arethelatestrevisionsofproductstandardsavailable?e.g.ASTM,EN71,16CFR1500有没有最新版本的产品标准？√6.4DoesthelaboratorypossessthefollowingcommontoytestingequipmentapplicabletotheproductbeingmanufacturedforGMIorCPW?(Circletestingequipmentbelowavailableatfactory)实验室是否配备有以下一般玩具测试所需设置？适用于GMI或CPW产品的生产.√a)Pushandpullgauge拉力磅√b)Torquegauge扭力磅√c)Compressionhead压力头√d)Two-prongedclamp双爪钳√e)Three-prongedclamp三爪钳√f)Washerclamp(seamclamp)线钳√g)Viceclamp虎钳√h)Torqueclamp扭力钳√i)Bitejaw咬齿夹具√j)Smallpartcylinder细零件√k)Sharppointtester利边√l)Sharpedgetester利角√m)Rattlegauge(ovalgauge)圆形尺√n)Supplementalrattlegauge椭圆形尺√o)Dropplatform掷台√p)Accessibilityprobes(testingfinger)触摸性测试√q)Oven焗炉√r)Freezer冰箱√6.5Arequalitycontrolpersonneltrainedtoadequatelyconductcriticaltesting?是否为培训合格的品质人员执行关键测试?√仅由品质检查进行外观的检查。6.6Aretestsconductedtocontrolproductqualityaccordingtotheproductspecification?产品质量测试是否根据产品规格进行?√客户没有提供明确的产品测试规格。7/8/20217:30下午35 FACILITYASSESSMENT6.5Areproceduresavailablewhichprovideinstructionsandmethodsforperformingrequiredtesting,i.e.,forcediagrams?可否提供执行测试所需指引与方法的程序?如拉力图√6.6Ifmaterialsfailtomeetacceptablelimits,istherefollowupandcorrectiveactiontopreventthesameproblemfromrecurring?(e.g.adjustmenttoinjectionmoldingmachine)若物料未能符合接收界限,是否有跟进及纠正行动CAP防止再发现此类问题?例:调整啤塑机√6.7Whenapplicable,doestestequipmenthavetheprecisionrequiredtomeetteststandards?(e.g.testtofailureormodifiedmechanicalhazardstesting)在使用时,测试仪器有没有符合测试标准和要求的精密度？例:TTF或机械测试√6.8Isthereadocumentedprogramforcalibrationoftestandinspectionequipment?有没有用于测试和检验仪器的文件化指引？√6.9Aretestequipmentandgaugesidentifiedwiththecalibrationstatusanduniquelytraceabletocalibrationrecord?所有测试设备及基子设施是否与校准状态及可跟踪的测试记录一致？√6.10Arecalibrationrecordsmaintainedandtraceabletonationalorinternationalstandards?校准记录是否按国家或国际标准来保存与追踪?√6.11Aresamplesfortestingappropriatelyidentifiedandcontrolled?用于测试样办有适当标识及控制?√6.12Aretestingreportsavailablewhicharetraceabletospecificproductionperiodorproductionlot?可否提供有追踪具体生产期或产品批次的测试报告？√6.13Arethirdpartylaboratoriesusedtoperformtestingbeyondthescopeandresourcesofthefactory?(ListlaboratoriesusedunderComments.)超出本厂实验室(如资源、设备)能力以上的测试,是否有用到外面的实验室？指明LAB名称√Total7/8/20217:30下午35 FACILITYASSESSMENT7.0Wages&LaborPractices工资及劳工行为YesNoNAComments7.1*Istheminimumwagepaidatthisfacilityequalto,orhigherthan,thelocalorgovernmentstandard?工厂给予工人的最低工资是否等于或高于本地或政府标准？√昆劳社薪【2006】20#文件，发布时间：2006年9月28日。AccordingtothelocalregulationsdocumentissuedonSept28,2006.7.2*Isthisfacilityincompliancewithalllocalgovernmentlaborandwagelaws?*工厂是否完全符合政府的劳工及工资法例？√7.3Areregularworkinghoursset?有否订立正常工作时间？√7.4Isaregularpayperiodestablished?有否订立正常工资发放时间？√7.5Arewagespaidontimebasedonpayrollrecords?工资是否根据工资单上的发放日期按时发放？√7.6Areworkersprovidedwithanunderstandablewagestatementeachpayperiod?每次发工资时，工人是否得到一份简易明白的工资单？√7.7Isworktimedocumentedbytimecard?Ifno,pleaseexplainsysteminCommentssection.工时是否用工咭记录？如不是，请在意见栏内解释其系统.√工厂使用电子工卡。Electronicstimecardusedinthefty.7.8Dotheemployeespunchtheirowntimecard?员工是否自行打咭？√7.9Dotimecardsindicatethepayweekending?工卡上有显示周末工资吗?√未有此项功能。N/A7.10Arecorrectionsontheemployee’stimecardinitialedininkbytheemployee?工咭上的修正是否有员工自行签字确认？√工卡的修正由工人、门卫及主管三方确认。Correctionsaredonebyworker,securityandsupervisor.7.11Aretimecardsaccurateregardingactualtimeworkedbytheemployees?工咭是否准确记录员工的工作时间？√7.12Doemployeescompletetheirownpieceworkrecords?员工的件工记录是否由员工自行填写？√工厂采用计时工作制。Ftyusedworkinghrstocountonthewages.7/8/20217:30下午35 FACILITYASSESSMENT7.7Areemployeesfreetoleaveoncetheirshiftends?下班后,员工是否可自由离开?√7.8Doworkershavetherighttorefuseovertime?工人有否权利拒绝加班工作？√7.9Areallworkersgivenequalopportunitytoworkovertime?所有工人是否有同等的加班机会？√7.10Doworkershaveatleastonedayoffinseven?工人是否每七天有一天休息？√五天工作制，一周六天工作时间，每天7.5小时。周六按法律规定计算加班。5dayswork.SatasOT.Eachdaywork7.5hrs.7.11Doworkershavetimeeachdayforlunch?工人每天是否有午餐时间？√午餐时间：0.5小时。0.5hrforlunch.7.12Doesthisfacilityprovideannualleaveandholidaysasrequiredbylaworwhichmeetlocalindustrystandards?工厂是否按法规或本地工业标准要求，提供有薪年假及假期予工人？√7.13Arethebenefitsabovegiven/paidontime?以上的福利是否按时提供/给予工人？√7.14*Areallworkersinthisfacilityvoluntarilypresent?Howverified?(NoteinComments)*是否工厂内所有工人都是自愿上班的？怎样确认?（在意见栏内注明）√与工人进行面谈。Discussedwithworkersdirectly.7.15*Arethereguardspostedonlyfornormalsecurityreasons?*聘请保安员是否只限于正常安全理由？√所有保安由工厂自请。Allsecurityareemployedbythefty.7.16*Isthefacilityfreeofanyevidenceofguardtowers,guarddogs,prisoners,chainedworkers,orweapons?*工厂是否不存在有监视塔、守卫犬、囚犯、被锁链锁上的工人或武器？√7.17Whendisciplinaryactionistaken,isawitnesspresent?当有惩戒的行动时,有否目击者在场？√无扣薪及罚款惩戒行动。Nowagesdeductionoranypunishmentfound.7.18Isthefacilityfreeofanycitations,penalties,licenserevocations,etc.,thatareinviolationoflocallaborlawsandregulations?工厂过往是否没有就违反本地劳动法及相关规定而得到传票、惩罚、牌照失效等？√7/8/20217:30下午35 FACILITYASSESSMENT7.7Ifthisfacilitysubcontractsanyproduction,doesitrequireandenforceitssubcontractorstoadheretosocialcompliancerequirements?如工厂外发生产,工厂有没有要求及强迫加工厂符合社会责任要求？√无外发生产。Nosubcontractor.7.8Areemployeerecordsmaintainedontheworksiteinasafeandsecurelocation?员工资料是否妥善保存在安全可靠的工作地点?√所有人事档案保存在人事部。Allemployeerecordsarestoredinthepersonneldepartment.7.9Arepayrollrecords(12months)maintainedontheworksiteinasafeandsecurelocation?薪资资料（12个月）是否妥善保存在安全可靠的工作地点？√保存在人事部Payrollarekeptinthepersonneldepartment.7.10Hastheauditorbeengivenfullaccesstoallpersonnelandpayrollrecords?审查员可否查核所有人事及薪资数据？√7.11Dothepersonnelrecordsappeartobecomplete,accurateandupdated?人事档案是否完整、正确及最新？√7.12Areworkersrightsclearlydocumentedandplacedinanareawhereallemployeeshaveaccess?工人权益是否清楚文件写明并张贴在所有员工通行处？√工人权益清楚列出并张贴在员工饭堂。Workerrightareclearlyposedinthedinningroom.Total100%8.0ChildLabor童工YesNoNAComments7/8/20217:30下午35 FACILITYASSESSMENT8.1*Doesthisfacilitycomplywithallapplicablechildlaborlawsincludingthoserelatingtohiring,wages,hoursworked,andworkingconditions?Howverified?NoteinComments.*工厂是否符合所有有关童工的法规，包括招聘、工资、工作时间及工作环境？如何确认？在意见栏内注明。√查看人事档案及现场察看，并通过与员工面谈确认。Reviewtheemployeerecordandonsitereviewaswellasdirectlydiscusswithworkers8.2*Areallworkersinthisfacilityatleastthelegalageor16yearsofage,whicheverisgreater?Howverified?NoteinComments.*工厂内所有工人是否达到法定年龄或超过16周岁,取较大者?如何确认?在意见栏内注明.√所有面谈的员工都未能提供身份证原件，所以不能通过确认身份证明的真伪确定工人的年龄并且只有复印件供参考。NoIDcardswereprovidedbytheworkerduringinterview.Thus,notabletoidentitytheactualageoftheworkers.8.3*Doesanauditofrecordsverifyingworker’sdateofbirthappearacceptable?*审查工人出生日期的方法可否接受？√工厂未能证明其招收的员工都可以出示其身份证或户口本原件，且没有能力去鉴别这些证件的真伪，部分员工是由中介公司提供。FtycannotprovethattheyreviewedtheIDwhenemploytheworkersandcannotverifywhethertheIDisfakeornot.建议工厂去购买可识别身份证真伪的仪器，以及联系公安部门进行核实。SuggesttheftytopurchaseIDreadertovertifytheIDcardandthoroughlyreviewalltheempolyee’srecord.Total33%9.0Health&Safety健康与安全YesNoNAComments9.1Isfacilityfreeofanyworkrelatedaccidentsorinjuriesinthepastyear?过往一年工厂是否没有任何因工意外或受伤？√无工伤记录。Noaccidentorinjuriesrecord.9.1.1Ifnot,werepreventivemeasurestaken?如没有，有否预防措施执行？√9.1.2Arerecordskeptofaccidentorinjuries?意外或受伤记录有否保存？√无工伤记录。Noaccidentorinjuriesrecord.9.2Isthereamedicalfacilitywithin20km?20公里内有否医疗设施？√9.3Aresafetyeducation/trainingprogramsoffered(e.g.FirstAid,etc.)?安全教育/培训课程有否提供(如急救等)?√7/8/20217:30下午35 FACILITYASSESSMENT9.1Areassignedindividualstrainedinbasicon-sitefirstaid?是否有已培训工场急救的专人？√9.2Arefirstaidsuppliesavailableinthefactory?工厂是否有急救用品？√9.3Ispersonalprotectiveequipmentavailable?(e.g.safetyglasses,hearingprotection,safetyshoes,gloves,etc.)有否个人防护用品?(如保护眼镜、听觉保护、安全鞋、手套等）√口罩、耳塞。Earplugandmaskavailable.9.4Aretheresufficientfireextinguishersinfactory?(compliantwithlocallaw)是否有足够灭火器在工厂内?(符合当地法规)√9.5Arefireextinguishersinspectedandcertifiedannuallybyacertifiedorlicensedagency?灭火器有否每年由合格或认可的机构检查及确认其有效性？√9.6Areemployeestrainedtousethefireextinguishers?员工有否培训使用灭火器？√9.7Isthereafiresprinklersystemoneachfloororwhereappropriate?自动洒水系统是否安装在每层楼或合适的地方?√工厂属丙类消防级别，无需自动洒水系统。FtyisclassifiedasCgradewhichdoesnotrequiresprinklersystemasauthorizedbylocalfirestation.9.8Isthefiresprinklersysteminspectedandtestedannually(wheresprinklersystemsarerequired)?自动洒水系统有否年检(在要求安装洒水系统的地方)?√无此系统。9.9Aretherefirealarmsoneachfloorofthefactory?工厂是否每层都安装有警钟？√9.10Isthereasystemforevacuationofemployees?是否有员工疏散系统？√9.14.1Isthefireplanpracticedatleasteverysixmonths?消防计划是否最少每六个月实习一次？√9.14.2Istheevacuationplanillustratedandinfullviewinworker’snativelanguage(s)?走火计划是否用工人的语言写成及公布？√7/8/20217:30下午35 FACILITYASSESSMENT9.14.1Areexitsclearlymarked,unblocked,andunlocked?所有出口是否清楚标识,没有阻挡及没有上锁?√9.14.2Isthereacceptableclearance(3ft.)betweenworkstationstoallowpassageinanemergency?Ifnot,whatistheclearance?DefineinComments.工场与工场之间是否有合理的间隔（3呎），使遇有紧急事故时可通过？如没有，那间隔是多少？在意见栏内注明。√成型车间及打磨车间的工位间距离约为2.5呎。Polishingandcompressionproductionfloorworkstationsclearanceare2.5’insteadof3’.9.14.3Doallmainexitdoorsexittotheoutside?是否所有主要出口都能通往厂外？√共两个主要出口。2maindoorexit.9.14.4Areemergencylightsplacedaboveexitsandstairwells?在出口上及梯间是否安装有应急灯？√9.15Doesthereappeartobesufficientventilationoneachfloorofthefactory?每层工场是否都有足够通风设备？√9.16Isthereadequatelightingoneachmachine?每一部机械是否有合适照明？√9.17Doworkershaveaccesstofresh,cleanwater?工人可否获得新鲜及干净的水？√饮用水设施安置在车间内，无明显标志且未与生产区分隔屏蔽drinkingarealocatedintheproductionfloorandnosignorposteraswellasnotseparatefromtheproductionarea.9.18Doesthereappeartobeanadequatenumberoftoiletsprovidedtoworkers?是否有足够数量的洗手间提供给工人？√9.19Isthereacleankitchen&canteen?是否有清洁的厨房及饭堂？√Total92%7/8/20217:30下午35 FACILITYASSESSMENT10.0Dormitories宿舍YesNoNAComments10.1Doestheexteriorofthebuildingappearstructurallysafeandwellmaintained?楼房的外部是否看来结构安全及保养得宜？√10.2*Dodormitoryfacilitiesmeetallapplicablelawsandregulationsrelatedtohealthandsafety?*宿舍设施是否符合所有有关健康与安全的法例及标准？√10.3Isthereaminimumrequirementofroomsizebygovernment?Ifyes,doesfactorycomply?NoteinComments§Whatistheaveragesizeofaroom?NoteinComments§Howmanyworkersarethereinaroom?NoteinComments.政府有否订下宿舍房间面积的最低要求？如有，工厂是否符合？房间的平均面积是多少？每间房住多少工人？√政府建议人均面积约为2m2。工人房间约为30m2（连卫生间及露台约6m2），每间房住5-6个工人。Govrequirement2msquareperworker.Thedormitoryis6metersquareandhouse5to6persons.10.4Doesthedormitoryappeartobeclean,safe,welllit,wellventilated,andfreeofobviousinsect/rodentinfestation?宿舍看来是否清洁、安全、光亮、通风及没有明显的昆虫/老鼠出没？√10.5Arealldormitoryareasfreeofhazardousorcombustiblematerials?宿舍范围是否没有危害或易燃物品？√10.6Istheresecurityattheworkers’quarters?工人宿舍有否保安？√宿舍区没有保安。Nosecurityatthedormitory.10.7Aresleepingquarterssegregatedbysex?宿舍睡觉的地方是否男女分开？√10.8Areworkersprovidedwiththeirownindividualmatsorbeds?工厂是否提供独立的垫子或床给工人？√10.9Areworkersprovidedwiththeirownstoragespaceforclothesandotherpersonalpossessions?是否有提供私人存放地方予工人保存衣服及其它个人物品？√10.10Arelaundryfacilitiesprovided?是否有洗衣设备提供？√有洗衣的槽在宿舍露台。Laundryfacilitiesinthedormitory.7/8/20217:30下午35 FACILITYASSESSMENT10.3Arebathroomsandtoiletssufficient,cleanandfunctional?是否有足够、清洁及可使用的浴室及洗手间?√10.4Aretoiletandshowerfacilitiessegregatedbysex?洗手间及浴室是否男女分开？√10.5Ishotwatereasilyaccessibleforshowers?浴室是否有热水供应？√10.6Aredormitoryresidentsfreetocomeandgoduringtheiroff-hours?下班后，工人是否可自由进出宿舍？√10.7Arecommonareasorrecreationalareasprovided?是否有公众地方或康乐场地提供？√10.8Arethecommonareasclean,safe,welllit,etc.?公众地方是否清洁、安全及明亮等？√10.9Areexitsclearlymarked,unblockedandunlocked?所有出口是否清楚标识、没有阻塞及没有上锁?√10.10Oneachfloor,inclearview,isthereanevacuationplanillustratedandinfullviewinworkersnativelanguage?走火计划是否用工人的语言写成及公布在每一层当眼处？√10.11Arethereatleast2fireextinguisherslocatedindifferentareasoneachfloorforallsleepingquarters?在宿舍的每一层是否都放置有最少两个灭火器在不同的地方？√10.12Arefiredrillsconductedatleasteverysixmonths?消防演习是否最少每六个月举行一次？√Total90%7/8/20217:30下午35 FACILITYASSESSMENTCorrectiveActionReport纠正措施报告CARNo.Section章节Details描述ActionAgreedbyFactory工厂同意执行措施CompletionDateAgreedbyFactory工厂确认完成期Follow-upReport跟进报告Date:8/21/2007Signed(Auditor)审核员签名:ChanFaiSigned(Supplier/Factory)供应商/工厂签名:PICTURES:图片Includepicturesofthefacility.Theseshouldincludegeneralpicturesoftheinteriorandexteriorofthefacility,picturesofkeyproductionareas,picturesshowingareasidentifiedasnon-conformingandanyotherpictureswhichcanhelptogiveGMI/CPWabetterunderstandingofthefacility.工厂图片:包括工厂内部及外部的一般图片,关键生产区域图片,不符合项目图片,及另一些较好让GMI/CPW更清晰了解工厂的图片.7/8/20217:30下午35'