QJLP 090100-15-2018 装配线设备电气验收交付物规范.pdf

秘密SecretQ/JLP浙江吉利动力总成系统企业标准EnterpriseStandardofZhejiangGeelyPowertrainSystemQ/JLP090100-15装配线设备电气验收交付物规范Specificationforelectricalacceptanceofassemblylineequipment2018-04-30发布/Issue2018-05-10实施/ImplementationI浙江吉利动力总成系统发布ZhejiangGeelyPowertrainSystemIssue 目次Content前言Foreword.....................................................................II1范围和注解Scopeandannotation......................................................12规范性引用文件Normativereferences..................................................13设备总体设计文档equipmentoveralldesigndocument....................................13.1设备整体布局图Overalllayoutofequipment...........................................13.2接口信号表Interfacesignal.........................................................23.3驱动选型报告Driveselectionreport..................................................34工艺流程Processflow................................................................34.1节拍计算表Cycletime..............................................................34.2坐标系图Coordinatesystemdiagram.................................................44.3认证清单或功能注册证书License....................................................44.4特殊系统或软件specialsystemorsoftware............................................55硬件说明HardwareDescription........................................................55.1电气图纸ElectricDrawing...........................................................55.2网络布局图Networklayout..........................................................55.3电气测试报告TestReport...........................................................66程序文档Program...................................................................66.1软件和程序版本说明SoftwareandProgramVersion....................................66.2PLC源程序及相关的解释文档PLCsourceprogram.....................................76.3HMI源程序及相关的解释文档HMIsourceprogram.....................................77安全文档SafetyDocument............................................................78报警文档和稳定性测试报告AlarmdocumentandStabilitytest..............................89手册Manual........................................................................810修订信息Releaseandrevisions......................................................8I Q/JLP090100-15前言Foreword为完善我公司技术标准体系、推动设备技术事项Inordertoimprovethetechnicalstandardsystemofourcompanyandpromotethestandardizationof的标准化，特制定此规范。如不能满足此标准须向工equipment,thisspecificationisformulated.Ifthisstandardcan’tbemet,deviationmustbepresented厂规划部提出偏离申请。toGeelyPowertrainPlantPlanningDepartment.请注意本标准的某些内容可能涉及专利，浙江吉Pleasenotethatsomecontentsinthisstandardmayrelatetopatentrights,whichZhejiangGeely利动力总成系统不承担这些专利的责任。Powertrainsystemshallnotbeheldresponsibleforidentifyinganyorallsuchpatentpatentrights.本标准的发布机构提请注意，声明符合本标准时，Theissueorganizationofthisstanddrawsattentiontothefactthatit´sprobablyinvolvingtherelated可能涉及到相关专利的使用。patentswhilestatementsarefitforthisstandard.请注意除上述专利外，本标准的某些内容仍可能Attentionisdrawntothepossibilitythatsomeoftheelementsofthisdocumentmaybethesubjectof涉及专利，浙江吉利动力总成系统不承担识别这些专patentrightsotherthanthoseidentifiedabove.ZhejiangGeelyPowertrainSystemshallnotbeheld利的责任。responsibleforidentifyingallsuchpatentrights.当中英文产生疑义时，以中文为准。ThisstandardisinChineseandEnglish.Ifindoubt,theChineseversionistheMaster.本标准由浙江吉利动力总成系统工厂规划部提ThisstandardwasproposedbyplantplanningdepartmentofZhejiangGeelyPowertrainSystem.出。本标准由浙江吉利动力总成系统技术管理部归ThisstandardwaspreparedbyTechnicalManagementDepartmentofZhejiangGeely口。PowertrainSystem.本标准起草单位：浙江吉利动力总成系统工厂规ThedraftingdepartmentofthisstandardisplantplanningdepartmentofZhejiangGeelyPowertrain划部。System.本标准主要起草人：郭金基、蒋俊岩。ThemaindraftersofthisstandardisGuojinji,Jiangjunyan.本规范为初次发布，发布编号为：Thisisthefirsttimetosubstitutethespecification,andthevisionis:Q/JLP090100-15。Q/JLP090100-15.II Q/JLP090100-15Specificationforelectrical装配线设备电气验收交付物规范acceptanceofassemblylineequipment1范围和注解Scopeandannotation本标准规定了装配线设备中电气验收交付物的标Thisstandardspecifiesthestandardforelectricalacceptanceofdeliveryinassemblylineequipment.准。本标准适用于浙江吉利动力总成系统的GEP3项ThisstandardapplilestoprojectGEP3,GEM3,VEP4and7DCTofZhejiangGeelyPowertrainSystem.it目、GEM3项目、VEP4项目和7DCT项目，并为后续canprovideequipmentspecificationsandtechnicaldocumentsforsubsequentprojectacceptanceand项目的验收和改造，及设备规范实施提供技术性文件。modification.2规范性引用文件Normativereferences下列文件对于本文件的应用是必不可少的。凡是Thefollowingreferenceddocumentsareindispensablefortheapplicationofthisdocument.注日期的引用文件，仅注日期的版本适用于本文件。Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,thelatesteditionofthe凡是不注日期的引用文件，其最新版本（包括所有的referenceddocument(includinganyamendments)修改单）适用于本文件。applies.3设备总体设计文档equipmentoveralldesigndocument3.1设备整体布局图Overalllayoutofequipment整体布局图是用来描述本工位的设备整体外观，Theequipmentoverviewlayoutisusedtodescribetheoverallappearanceofthestationequipment,the状态信号的文档，如图1所示。通过此类文档可以方便statesignalofthedocument,asshowninFigure1,throughthedocumentcaneasilycheckoutthestate的查看出机床的整体外观和状态信号，此文档需提供ofthesignal,thisdocumentisrequiredtoprovideapdf格式文档并包含恰当的文字说明。预验收时提供。PDFformatdocumentandcontainsappropriatecomments.Providethisfileatpre-acceptance.1 Q/JLP090100-15图1设备整体布局Figure1Equipmentoverview3.2接口信号表InterfacesignalThedeviceinterfacesignalisdividedintointernal设备接口信号分为内部接口信号和外部接口信interfacesignalandexternalinterfacesignal.The号。接口信号在HMI上必须体现，如图2所示，规定制interfacesignalmustbereflectedontheHMI.AsshowninFigure2,themanufacturermustprovide造商必须提供相关接口信号的Excel或PDF格式的详detaileddescriptionsofExcelorPDFformatrelated细说明文档。技术协议会签时提供此文件。totheinterfacesignal.Thisdocumentisprovidedwhenthetechnologyagreementissigned.图2接口信号Figure2interfacesignal2 Q/JLP090100-153.3驱动选型报告Driveselectionreport5.3.1Themanufacturermustprovideatype3.3.1制造商必须提供有关驱动选型的选型报告，以selectionreportondriverselectiontodemonstrate证明驱动设计的合理性。如果为西门子驱动系统，必therationalityofthedrivedesign.IfitisaSIEMENSdrivesystem,itisnecessarytousesizersoftwareas须使用Sizer软件做驱动选型设计，提供格式为（*.szp）adriverselectiondesignandtoprovidean的工程文件，如图3所示。并需提供以下三种文档：零engineeringfileformat(*.szp),asshowninFigure3.Andthefollowingthreedocumentneedtobe件列表（必须为Excel格式），伺服参数文档（PDF或provided:thepartlist(Excelformatrequired),theWord），机械部件选型数据表（Excel或Word）。技servoparameterdocument(PDForWord),themechanicalcomponentselectiondatatable(Excelor术协议会签时提供。Word).Thisdocumentisprovidedwhenthetechnologyagreementissigned.图3Sizer工程文件Figure3.SizerProjectdocument5.3.2Forotherservodrivesystems,theservomotor3.3.2对于其他伺服驱动系统，必须提供伺服电机运operatingparametercurves(includingcurrent,行参数曲线（包括电流，扭矩，速度曲线），伺服参torque,speedcurve),servoparameterselectionandconfigurationtable(includingthefinalservodrive数选型和配置表（包括最终的伺服驱动备份）。backup)mustbeprovided.3.3.3对于机器人系统，必须提供机器人选型报告和5.3.3Forrobotsystem,robotselectionreportandloadtestreportmustbeprovided.负载测试报告。4工艺流程Processflow4.1节拍计算表Cycletime3 Q/JLP090100-15Themanufacturerisrequiredtoprovidethecycle制造商须提供节拍计算表，此表包含各个动作分timecalculationtable,whichcontainsthedetailed解后的详细节拍，设备动作时序等，如图4所示，提供steptimeabouteachaction,thetimingofthedeviceactionandsoon.AsshowninFigure4,theformatis格式规定为Excel表。技术会签时提供此文件。specifiedastheExceltable.Thisdocumentisprovidedwhenthetechnologyagreementissigned.图4节拍表Figure4.Cycletimetable4.2坐标系图CoordinatesystemdiagramTheCoordinatesystemdiagramoftheequipment必须提供设备的坐标系布局图，详细的标识出各mustbeprovided,andthekeyelementsofeach个坐标系的理论偏移量，推导过程，零点位置等关键coordinatesystem,suchasthetheoreticaloffset,thederivationprocessandthelocationofzeroes,should要素。技术会签时提供此文件。beidentifiedindetail.Thisdocumentisprovidedwhenthetechnologyagreementissigned.4.3认证清单或功能注册证书LicenseIfspecialfunctionsareusedinthedevice,the如果设备中使用了特殊功能，必须提供所选功能certificationlistorregistrationcertificateofthe选项的认证清单或注册证书，如图5所示。预验收时提selectedfunctionoptionsmustbeprovided,asshowninFigure5.Providethisfileat供此类文件。pre-acceptance.4 Q/JLP090100-15图5功能注册证书Figure5Functionalregistrationlicense4.4特殊系统或软件specialsystemorsoftwareIfspecialsystemorsoftwareisused,suchas如使用了特殊系统或软件，如压机单元，拧紧枪compressorunit,tighteninggununit,gluecoating,单元，涂胶，试漏，相机等，则必须提供相关的技术leaktest,camera,etc.,relevanttechnicaldocumentsandsoftwaremustbeprovided.文档和相应的软件。Forspecialsystems,suchasparameter特殊系统如存在参数配置，子程序等文件，则必configuration,subroutineandotherfiles,configurationfilesandrelatedconfiguration须提供配置文件及相关的配置说明。instructionsmustbeprovided.预验收时提供此类文件。Providethisfileatpre-acceptance.5硬件说明HardwareDescription5.1电气图纸ElectricDrawing5.1.1ElectricaldrawingsofEPLANformat(*.zw1)5.1.1必须提供EPLAN格式的电气图纸（*.zw1）。mustbeprovided.Ifitisnotprovided,theapplication如果不提供，则必须提交偏离申请并得到批准。mustbesubmittedandapproved.5.1.2Providealistofelectricalspareparts.5.1.2提供电气备件清单。Providethisfilebeforepre-acceptance.预验收前提供此类文件。5.2网络布局图NetworklayoutNetworklayoutisusedtodescribetheoveralllayout网络布局图用来描述各种网络的整体布局，如ofvariousnetworks,suchasProfibus,Profinet,Profibus，Profinet，Ethernet等。可单独以文件形式Ethernetandsoon.Itcanbeprovidedindocumentform(PDF)orinEPLANdrawings.Theexampleis提供（PDF），或者包含在EPLAN图纸中。示例如图showninFigure6.6所示：5 Q/JLP090100-15图6网络布局图Figure6Networklayout5.3电气测试报告TestReport5.3.1Manufacturerneedtoprovidetheheat5.3.1需提供电气柜热量计算报告，使用Rittal专用软calculationreportoftheelectriccabinet,anduse件计算生成。Rittalspecialsoftwaretocalculateandgenerate.5.3.2提供Profinet总线测试报告。5.3.2Profinetbustestreportisprovided.5.3.3Groundwire(PEline)testreportisprovided.5.3.3提供地线（PE线）测试报告。Thesedocumentsareprovidedattheendofthe终验收时提供此类文件。acceptance.6程序文档Program6.1软件和程序版本说明SoftwareandProgramVersionThemanufacturermustprovideallkindsof制造商必须提供项目所用到的各种工程软件和应engineeringsoftwareandapplicationversion用程序的版本说明文档，示例如图7所示,技术会签时descriptiondocumentsfortheproject.TheexampleisshowninFigure7.Thisdocumentisprovided提供此文件。whenthetechnologyagreementissigned.6 Q/JLP090100-15图7软件版本Figure7SoftwareVersion6.2PLC源程序及相关的解释文档PLCsourceprogramManufacturersmustprovidePLCsourceprograms,制造商必须提供PLC源程序及相关的解释说明文andprovidedetaileddocumentation.Providethisfile档。预验收前提供此类文件。beforepre-acceptance.6.3HMI源程序及相关的解释文档HMIsourceprogramManufacturersmustprovideHMIsourceprograms,制造商必须提供HMI源程序，并且对于重要功能andprovidedetaileddocumentationforimportant页面，需提供详尽的说明文档。除此之外，还必须提functionpages.Inaddition,wemustprovidealistoftextlanguagetranslationsothatusercanmake供文本语言翻译列表，以便后期及时的做出翻译文本translationupdates.Providethisfilebefore的更新。预验收前提供此类文件。pre-acceptance.7安全文档SafetyDocument7 Q/JLP090100-157.1Themanufacturerneedstousethesoftware7.1制造商需使用软件“SISTEMA”进行电气元件"SISTEMA"tocarryoutthesafetycalculationofthe的安全计算，并随文档一起提供，规定SISTEMA软件electricalcomponentsandprovidewiththedocument,andtheSISTEMAsoftwareversionis版本为V2.0.7，格式为*.ssm。技术会签时提供此类文V2.0.7,andtheformatis*.ssm.Thisdocumentis件。providedwhenthetechnologyagreementissigned.7.2如存在机器人安全功能的应用，必须提供机器人7.2Ifthereisapplicationofrobotsafetyfunction,安全配置报告，参照《装备设备机器人软件规范》第robotsafetyconfigurationreportmustbeprovided.一章和第二章。Refertothefirstchapterandthesecondchapterof"Assemblyequipmentrobotsoftwareapplication7.3制造商必须提供最终的安全验收测试报告，此报specification".告必须是经由软件测试通过并经过制造商安全负责人7.3Themanufacturermustprovidefinalsafetyacceptancetestreport,whichmustbepassed签收确认的。终验收时提供此文件。throughthesoftwaretestandconfirmedbythemanufacturersafetychief.Thesedocumentsareprovidedattheendoftheacceptance.8报警文档和稳定性测试报告AlarmdocumentandStabilitytest8.1Manufacturersmustprovidelistsofallalarms8.1制造商必须提供由制造商所使用的所有报警的usedbymanufacturersandalarmassistance列表以及每个报警所对应的报警帮助文档，列表以documentscorrespondingtoeachalarm.ThelistisprovidedinExcelformat.ProvidethisfilebeforeExcel格式提供。预验收前提供此类文件。pre-acceptance.8.2制造商必须提供24小时不间断空循环测试报告，8.2Themanufacturermustprovidea24-houruninterrupteddry-cycletestreport,whichmustbe此报告必须由数字示波器来实现，制造商需说明所采realizedbyadigitaloscilloscope,andthe用的测试信号。预验收时提供此类文件。manufacturerisrequiredtoexplainthetestsignals.Providethisfileatpre-acceptance.9手册ManualManufacturersmustprovideoperationmanuals,制造商必须提供操作手册，诊断手册，维修手册，diagnosticmanuals,maintenancemanuals,training培训文档等。终验收前提供此文件。documents,etc.providedattheendoftheacceptance.10修订信息ReleaseandrevisionsNo.标准编号StandardNo.起草人Drafter主要修订内容RevisioninformationQ/JLP090100-15郭金基Guojinji1蒋俊岩Jiangjunyan8 Q/JLP090100-1529